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Changzhou Success Building Material Machinery Co.,Ltd
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Concrete AAC Slab Panel Plant Lightweight Wall Panel Machine 380kw - 450kw Light weight and high strength

Changzhou Success Building Material Machinery Co.,Ltd
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Concrete AAC Slab Panel Plant Lightweight Wall Panel Machine 380kw - 450kw Light weight and high strength

Brand Name : SUCCESS
Certification : ISO9001-2008
Place of Origin : China
MOQ : 50000m3/year-300000m3/year
Price : Negotiable
Payment Terms : T/T L/C etc
Supply Ability : 300m³ per day
Delivery Time : Negotiable
Packaging Details : Container
Automatic Grade : Automatic
Power : 380kw - 450kw
Processing : Autoclaving
product name : Autoclaved Aerated Concrete Production Line
Raw Material : Sand|Lime|Cement|Gypsum|Aluminum powder|Water
voltage : 220V|380V
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Concrete Slot Panel AAC Production Line Lime Panel Automatic


Main features of AAC slab/AAC panel:
A). Light weight and high strength
B). Fine insulation material and heat preservation
C). Excellent sound insulation
D). Fireproofing
E). Last for long time
F). Pollution free products
G). Good frost resistance
H). Outstanding ability of preventing osmosis
I). Fine waterproofness and inteneration.


Description:


Project Proposal of AAC Production Line AAC Plant
Annual out put 50,000-300,000m3
I Production Technique
1. Product Principle
1) Technology Orientation
Aerated concrete production and application in our country has more than 40 years of history. From a technical point of view, the high quality of the product can be used 3mm special mortar technology to meet the construction requirements and energy saving 50% of the target. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market. Thus, the technology orientation of this scheme is high-class products according to China Standard GB11968-2006.
2) Production Capacity
The product is aerated concrete block and the output is 150,000m3 per year. The first phase can be equipped according to 100,000m3 per year. There is a reservation of plate in consideration of user's need.
3) Product Specification
Products conform to requirement of 04~07 grade blocks stated in GB11968-2006.
General Specifications of Aerated Concrete Blocks


The below are standard sizes of AAC slab which our customer produced with our

AAC slab production line, just for reference:


Product Name

Height/Length (mm)

Width/Height (mm)

Thickness (mm)

AAC External Panel

≤3600

600

100

AAC Extenral Panel

≤4200

600

120

AAC External Panel

≤5200

600

150

AAC External Panel

≤6000

600

175

AAC Extenral Panel

≤6000

600

200





AAC Internal Panel

≤3000

600

75

AAC Internal Panel

≤4000

600

100

AAC Internal Panel

≤5000

600

120

AAC Internal Panel

≤6000

600

150

AAC INternal Panel

≤6000

600

175

AAC Internal Panel

≤6000

600

200





AAC Floor Slab

≤1800

600

75

AAC Floor Slab

≤2100

600

100

AAC Floor Slab

≤2400

600

120

AAC Floor Slab

≤3400

600

150

AAC Floor Slab

≤4500

600

200

AAC Floor Slab

≤5700

600

250

AAC Floor Slab

≤6000

600

300





AAC Roof Slab

≤2700

600

100

AAC Roof Slab

≤3500

600

120

AAC Roof Slab

≤4000

600

150

AAC Roof Slab

≤6000

600

200

AAC Roof Slab

≤6000

600

250

AAC Roof Slab

≤6000

600

300





AAC Special Panel 1

≤2400

600

50

AAC Special Panel 2

≤3000

600

75


Planning and Design:


Factory covers an area of 15000m2 or so.

There should be raw material area, finished block area and production area. Production process includes raw material disposal, rated material pouring, curing, cutting and steaming procedure.
From building foundation to equipments installing and testing, to trial producing, it will take 4-5 months.


Quick Detail:


Following the domestic development requirement regarding energy saving and environmental protection, we have upgraded, innovated and developed series of AAC production line equipment based on initiation from and absorption of the advanced German technology and design concept. So far we have supplied all kinds of AAC production line equipment in different facility configurations and production capacities to domestic and abroad customers. In the meanwhile, we have provided customers with various kinds of service such as upgrade of equipment, expansion of production capacity, analysis of raw material, systematic process design and layout, complete project management, and so on.

Raw Material:Sand,Lime,Cement,Gypsum, Aluminum powder,Water

Power:380~450kw,220V,380V


Working Principle:



Technical Parameter:


The formulation of aerated concrete of 600kg/m3 absolute dry volume weight is:
Sand : Quick Lime : Cement : Gypsum = 68 : 20 : 10 : 2
Aluminum accounts for 0.074% of the total volume of dry materials;
Ratio of water to material: 0.6~0.65.


Application Range:


Autoclaved Aerated Concrete AAC Production Line AAC Plant used for products of AAC.


Operation Instruction:


One-shift production may be put into practice when piecework system is carried out in the enterprise, but working hours must be prolonged and workers of the shift must be increased, and also labor protection should be done well. If four autoclaves are arranged in Phase One, fixed persons are organized in one shift.


AAC is a kind of light cellular silicate products. Main material based on Silicon materials ( sand, fly ash,gangue contains silicon)and Calcium(cement and lime),mix with foaming agent (Aluminium powder), after batching, mixing, pouring,pre-curing,cutting,stream(autocaled),and other process ,finally, get this light weight concrete products..

Fly-Ash: fly ash is waste from Thermal plant.Fly ash is rich in silica and aluminum oxide ,so it is good raw material to make aac block. Fly ash is also divided into two kinds--wet fly ash, dry fly ash.The dealing way will vary as per the fly ash condition

Sand: Except fly ash,Sand can be the main material too.The requests is that the Silica content is above 69% .Sea sand can not be used as aac raw material.

Lime: Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we can aim to buy the active lime directly. In phase -2 we can think of having backward integration and making a lime powering unit at site to have a more competitive advantage, We can also think of a lime burning klin inside the factory premises. The project financials however have not considered the costs of powering unit, and the lime kiln in this project. Different qualities of lime are available, and depending on the raw materials, the mix design can be chosen to get the optimal quality of production.

OPC cement. This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it's easy availability locally through nationwide Retail Network of Cement Companies.

Gypsum: This too is an industrial waste. This is available as an industrial byproduct of Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks.

Aluminum Power. Finely ground Aluminum power is used in very limited quantity ( less than 0.5%), so that it reacts with active lime, and silica in base material to make the aeration.


Product Tags:

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